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Wind Power Systems
General Price Sheet
wind pow·er: noun; wind
as source of energy: the force of the wind harnessed
by windmills and wind turbines that convert it into
electricity, or the electricity produced in this
way
1. Go to www.windpowermaps.org to
determine your potential wind resource. You can magnify
the map image to get down to 1/4 mile blocks showing
the wind resource. This map is a mathematical calculation
and may not be accurate for your specific site. Site
observations, such as flagging in evergreen trees,
can also help. If you haven't done so already, I'd
recommend you see if your local library has "Wind
Power for Home & Business", by Paul Gipe. It
has lots of useful information about site selection.
2. Decide on the tower height.
The rule of thumb is that the bottom of the rotor
blades should be at least 30' above any obstruction
within 500'.
3. After
you've determined the wind resource and tower height,
you can use the monthly power production charts available Performance to
estimate your potential power production.
4. $$ The
main government incentive right now is a Washington
State sales tax exemption for renewable energy systems
greater than 200 watts. However, If your site qualifies
as having enough wind potential you may be eligible
for a grant program that helps pay almost half of
the up front material costs for a 10K or larger grid-tied
wind turbine as a demonstration of small-scale wind
power in the northwest. As of a couple of weeks ago
there was one remaining host site left to choose.
One good indication that you would have sufficient
wind to qualify is flagging (directional growth as
a result of wind) on surrounding trees. Also check www.dsireusa.org for
the most recent incentives in Washington State.
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Building Your Own
Wind Generator
by Steve Hicks
Copyright 1989 Steve Hicks
If work doesn't scare you off and
you have a windy site, then building your own wind
generator can be a very rewarding experience. Such
a project is not for everyone--it will take above-average
mechanical skills or an extra amount of determination
if you don't yet have those skills.
I have visited a number of do-it-yourself
wind machines around the country since 1980 and have
developed a profile of the successful builder. Answer
yes or no to the following questions and see how
you compare to the wind generator homebuilder that
succeeds. Do you:
1) Desire to work hard and see
the project completed?
2) Own a drill press?
3) Own a welder?
4) Own a metal lathe?
5) Are you willing to read and study wind generator
books?
6) Do most of your own car repairs?
7) Have any talent for scrounging used parts?
Of the home craftsmen that have
completed a wind generator, I only recall one person
that would answer yes to only four questions. The
average is about five and a half yes answers. If
you answer yes to three or less, a wind generator
project is probably not for you. If you only have
four yes answers, then you should have yes answers
to questions one and five. All of the do-it-yourselfers
that had six or seven yes answers took on a more
difficult project than the one that follows.
If you think you might be interested
in building a wind generator, there are three basic
things you should do. First check the libraries for
wind-related articles and books to learn about estimating
the local wind speed, site selection, types of towers
and appropriate height and descriptions of successful
wind generators. Surprisingly, many home builders
do not do these things. The second and third items
are to design for simplicity and reliability. A simple
first time project is more likely to be completed.
It is a lot easier to make changes on a reliable
machine that is still standing than a light duty
one on the ground that looks like Beetle Bailey after
Sarge has beaten him up.
The key to simplicity comes from
building a direct-drive machine with the propeller
mounted directly to the generator. This means there
are no power-robbing gearboxes or belts to deal with,
but it will take some time to locate the ideal generator.
Although a good 6- or 7-foot-diameter prop will reach
1000 rpm, this is still too slow to be a good match
for common car alternators and generators. Most car
alternators will not start generating power without
their field current switched on--which means more
complex controls for the wind machine. Another problem
with alternators and car generators is that they
usually only have small 5/8-inch or 17-mm-diameter
shafts, a little on the light side for a wind machine.
The ideal generator will be a large
four-pole one that weighs at least 40 pounds. A few
semi type trucks and old city buses used such generators.
Even though these generators will be 20-30 years
old, they are generally quite serviceable after replacing
or repacking the bearings and replacing worn brushes.
Sometimes the commutator will need to be turned down
on a lathe, a job that isn't expensive. Here are
some examples of 12-Volt generator specifications
obtained from truck repair manuals in the local library.
Some generators even have their
rated output at a specific rpm on the generator tag.
The most desirable generators are the ones with the
lowest rated rpm since it will lower the wind speed
at which the generator starts to put out usable power.
For best results the generator should have a rated
output no greater than 650 rpm when using a seven-foot
prop and no greater than 750 rpm with a higher speed
six-foot-diameter prop.
A 6- or 7-foot-diameter prop can
easily put out more than 55 Amps in plus-35-mph winds.
If the wind gets too strong, even a large 130 pound,
120-Amp generator isn't large enough to keep a good
seven- foot prop from over speeding. For high winds
you need a governor. A governor can change the pitch
of the blades at a certain speed or it can act as
a drag brake, much like the simpler Wincharger-type
air brake governors. Another type of over speed protection
is to have the tail fold parallel with the prop in
high winds. Folding the tail manually is also a very
good way to shut down the wind plant during periods
of high winds.
A home built wind machine in a
good site has lots of things going for it: very low
cost, a little over a kilowatt-hour a day on the
average for a machine with a 6-foot prop where winds
average 12 mph, tremendous job satisfaction and a
joy to watch--especially on those stormy windy days
or nights when solar panels aren't doing anything.
All these benefits sound like a
free lunch. Low-cost wind-generated electricity is
only achieved by not figuring in your labor. This
labor will be many times the amount needed for installing
a PV system. If you are going to build your own wind
plant, keep it relatively small and simple. If you
start with a larger complex machine for high Amps
in light winds, you are almost certain to fail. This
is similar to telling the Wright brothers in 1903, "Now
you can fly, go out, design and build a 747."
My wind system
I live in Livingston, Montana,
where the average wind speed is 16 mph and over 20
mph during the winter months. In the winter, the
winds are a mixture of strong gusty days and calm
ones. It is common for 12 to 48 hour winter periods
to average over 40 mph with frequent 60-80 mph gusts.
Plus 100 mph winds occur each winter. My residential
location and city height restrictions result in tremendous
turbulence and lower average speeds with peak gusts
only reaching 75 mph.
My machine is a restored 1500-Watt
32-Volt Wincharger that uses a very small tail year
round to cope with the turbulent shifting winds.
During the summer I drive the generator with either
a 10- or 11-foot- diameter Wincharger prop and use
the airbrake governor. During the winter months,
the prop and governor are replaced with my own design
variable pitch governor and a 9 foot diameter rotor.
Although this 1500-Watt machine originally came with
12- and sometimes 13-foot-diameter blades, the 9-foot
prop will still easily pull 1500 Watts in under 30-mph
winds. In higher wind speeds this prop has put out
3 kiloWatts but the generator isn't capable of this
amount of sustained power so the governor is adjusted
to limit the output to 1700 Watts.
The generator charges a 36-Volt
bank of nickel-cadmium batteries which quickly fill
up on windy days. Then the excess power is automatically
diverted into a large heater. The generator is always
fully loaded which maximizes the output and limits
the governor wear and tear. On windy nights, all
of my 800 Watts of incandescent lights are on in
my small 12X15-foot shop.
I will try to provide answers to
short specific questions from potential homebuilders
if you provide an SASE. My address is Mountain Pass
Wind, 711 North C, Livingston, MT 59047.
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